![]() Wire harnesses are a low-cost electrical solution that’s best for keeping electrical systems organized. For this reason, cable assemblies can shield the interior wires and cables from heat, extreme heat, friction, moisture, abrasion, compression, and other hazards.īut people often take electrical wiring harness, loom, cable assembly, wiring assembly, coax cable, RF cable, injection-molded cable assembly, fiber optic cable, cable harness as one thing. When it comes to a brief explanation of cable assembly, it provides much more robust protection by keeping components snug within a rugged outer sheath. Wire harnesses offer a low-cost solution, for they provide a bundle of cables and wires with some degree of protection while keeping them organized for ease of installation and future service. In another word, a wire harness is a simple exterior sheath that covers some wires or cables. The harness part number tag is then installed before the harness undergoes our quality control and testing process.A wire is a strand of material, conductive material, that conducts electricity, such as aluminum or copper.Ĭables are usually braided or twisted strands of conductor that’s then sheathed in protective material.Ī wire harness is a collection of cables or wires with protective covers, sheath material like thermoplastic. In the final steps of manufacturing each connector is terminated correctly and labelled as per the design schematics. The main layout of the harness is formed using standard harness taping, or in some applications, variations of heat-shrinks or silicone glass sleeving. Whilst also reducing the chance of wire fatigue in the harness. Terminating the main connector and building from that point allows for a neat uniform harness. ![]() These variants of tinned copper cable offer better resistance to corrosion, higher temperature ratings, greater current handling capability, and oil/chemical resistance over standard PVC sheathed automotive copper cabling. ![]() We utilise a variety of tinned copper cabling for all our harness manufacturing, depending on your specifications we have either XLPE (TXL) or “Mil-Spec” PTFE sheathing. ![]() This process means that the wiring diagram can be referred back to as required and can aid in fault finding. The wire printing, is an important addition to the manufacturing process, in which we label wire identification on to the wires. Each conductor for the wiring looms / harness is printed and cut to length using our specialised ink-jet printer. Our harness design software allows us to generate a wire cut list before manufacturing commences. ![]()
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